GAP Group approached CRS NI Ltd. with a clear challenge: their outdated plant for processing Waste Electrical and Electronic Equipment (WEEE) was no longer meeting their throughput demands. The solution provided by CRS would completely transform their operations.
The Challenge: Old Plant, Limited Capacity
GAP Group's existing plant had been in operation for years, but it was struggling with outdated equipment and insufficient throughput. As Peter Moody from GAP Group described:
"The issues with our existing plant were that it was too old, and its throughput was only around two tonnes per hour. It just needed replacing to meet our growing demands."
In addition to the age of the plant, the new system had to fit within a specific footprint and work around existing equipment, including shredders that were critical to their process.
Why CRS?
So why did GAP Group choose CRS? It was all about reputation and recommendation.
"CRS has a strong name within the recycling industry," Peter explained. "We knew someone who had worked with CRS on equipment, and they were highly recommended. They have a proven track record, which gave us confidence."
The Solution: Design, Build, and Install – Seamlessly
CRS worked closely with GAP Group to design and install a plant that would meet their specific needs. This included:
Tailored Design: CRS integrated the new plant into a fixed footprint while working around existing equipment, including shredders that were crucial to GAP Group’s process.
Increased Capacity: The new plant dramatically increased throughput from 2 tonnes per hour to 10 tonnes per hour.
Streamlined Operation: CRS helped GAP Group meet their goal of processing 100 tonnes per day in just one shift.
Peter shared his experience:
"CRS designed, built, and installed the entire plant from start to finish. The whole process was seamless. Their communication was excellent, and the final solution was exactly what we needed."
The Process: Collaboration from Start to Finish
From the very beginning, GAP Group and CRS worked closely together to create the right solution.
Input Material and Output Needs: GAP Group presented the material that would be processed through the plant, explaining the outputs required.
Collaborative Solution: Peter, Ian Bainbridge, and the CRS team worked together to design a system that would meet the specific needs of the project.
Timely Delivery: Deadlines were met, throughput goals were achieved, and all desired outputs were delivered.
The Results: A Business Transformation
The impact on GAP Group’s operations has been profound. With the new plant in place, throughput has increased significantly. Peter noted:
"Our old plant was processing about 100 tonnes a week. Now, we’re processing that same amount in just one day. The new plant runs at 10 tonnes per hour, and we can easily handle 100 tonnes per shift."
Working with CRS: A Seamless Experience
GAP Group’s collaboration with CRS went beyond just equipment installation. The overall experience has been nothing short of exceptional. Peter reflected:
"From conception to commissioning, the experience with CRS has been flawless. Their approach is professional, and the dialogue was always clear and efficient. They were always ready to tackle any issues that came up and provided solutions quickly."
Why Recommend CRS?
When asked about recommending CRS, Peter didn’t hesitate:
"I would highly recommend CRS to anyone considering their services. They are a company that is easy to work with, approachable, and completely dedicated to solving problems. From design through to installation, they’ve been fantastic."
If you’re looking to transform your recycling plant or increase throughput, contact CRS NI Ltd. at 028 8076 0496 or visit www.crsni.com to learn more.
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